Corrugated Boxes

Flute: Refers to the thickness and number of ripples inside the corrugated material.

  • E-Flute: E-Flute is stocked white on both sides and is a thinner, finer flute. 
  • B-Flute: B-Flute is stocked white on one side and brown kraft on the other. It is a thicker and wider flute.

Both corrugated options are made of 60-70% recycled material. Both options can be mailed/shipped. Other material variations are available on custom packaging and is best to call a Customer Service Representative.  

Chipboard Boxes

Chipboard is light weight and used mostly for point of purchase, collection boxes and items that conform to the package. Chipboard is stocked white on both sides. 

Box Style/Box Options
Refers to the way in which the box closes. 

How to Choose a Box Size
Dimensions are given as Length x Width x Height

Dimensions are internal to help choose the perfect size

Refer to the box dimension page for stock box sizes. Click here:

Box Dimensions Diagram.jpg

Box Style Options


Inside Tuck Box
- Lid Tucks Into Front of Box
- No Side Flaps
- Not recommended with insert trays

Inside Tuck Box.jpg


Outside Tuck Box
- Our most popular box type
- Mailable & shippable

Outside Tuck Box.jpg


Fold Above Box
- A 2 piece look with a hinged back

Fold Above Box.jpg



2 Piece Box
- Box has a bottom & a lid

Two Piece Box

Protection & Presentation


• Shreds - Inexpensive way to pack your inserts. Shred adds protection and looks without the cost of a custom tray. Stock shred is available in brown kraft, black, red and white.

• Corrugated Insert Tray - Corrugated insert trays are made of e-flute corrugate. Each tray can be customized to fit your box and inserts Offers protection & a great appearance when opening the box. A more economical choice than the foam tray.


• Foam Tray - The ultimate in product protection and presentation.Recommended for any breakable items that will ship individually. Charcoal foam insert trays offer a polished look and unsurpassed protection for your inserted products. Custom cut to fit your box and inserts.

Imprint Types & Locations


• Lid Only Screenprint Imprint: As the name states, imprint can only be on the lid of the box. Which makes this type of imprint a more economical Choice. Note: Art must stay 1/4" away from edges of lid


• Full Coverage Screenprint Imprint: There can be imprint on all six sides of the box.


• Spot Mount: Spot mounting is a great alternative when you do not have the budget for full wrap four color offset printing. A digitally printed four color process spot mount label is merged to any flat surface of the box.To achieve more color, the box may be screened full coverage prior to the application of the spot mount label. While offset printing is a variable option at 1,000 quantity, spot mounting may be accomplished with as few as 100 pieces.

• Full Coverage 4CP/Offset: Printing requires a minimum of 1,000 pieces.

• Reverse Imprint: 1 Color Full Coverage printed as a Spot Color Reverse.

    • Have your inserts shipped directly to The Chest where we can assemble the box & insert submitted  products.

    • Let the experience staff and factory at The Chest handle the fulfillment of your packages. Provide your
       inserts and individual or drop ship list. Let the experts on mailing/individually shipping/drop shipments and
       international destinations handle your fulfillment. This does allow the packaging to occur immediately after
       boxes are die cut and have your project on its way in an expedient fashion.

• Kitting: Let us kit for for a quote

• Shrinkwrapping: An economical way to protect your box in transit, either through the Postal Service, Federal Express or UPS when being sent out individually. Assembly of boxes and insertion of customer's products would need to take place at The Chest when shrink wrapping is provided.